(2015) Cloos Welding and Plasma Machine, (2015) Water Jet

CNC Control: Qirox C QRC 350, Welding source: Cloos Qineo Pulse 450, TIG Welding source: Cloos GLW 270, Plasma: Hypertherm HPR260XD, Basic parameters: diameter of processed ends from 500 to 5000 mm, end weight up to 5000 kg, diameter of processed pipes up to 1000 mm, length of processed pipes up to 3000 mm, pipe weight up to 500 kg, maximum cutting current of the plasma generator 230 A, maximum TIG welding current 270 A, maximum MAG welding current 450 A, Robotic station functionality: plasma cutting and chamfering of holes in bottoms with diameters ranging from 500 to 5000 mm, plasma cutting and chamfering of holes in shells with diameters ranging from 500 to 5000 mm (shell axis vertical), including at an angle to the vertical axis of the bottom, plasma cutting and chamfering of nozzles with a diameter of up to 1000 mm, welding of nozzles in bottoms with guaranteed penetration layers. The condition for obtaining proper penetration welds is proper preparation and assembly of the part – e.g., lack of end ovality (faulty material), even gap (incorrect assembly), etc. In the case of densely packed nozzles in the bottom, welds may be impossible due to lack of access with the welding torch. - welding of nozzles in shells, welding of tubes in tube sheets with diameters ranging from 500 to 5000 mm. The tubes in the tube sheets should be repeatedly secured and expanded. When welding tubes in tube sheets with diameters greater than 3000 mm, it will be necessary to rotate the tank several times. TIG process, MAG process, Maximum bottom thickness: 20 mm, Maximum jacket thickness: 12 mm, Station equipped with a filtration system, Station equipped with an automatic torch change system, Station equipped with a system enabling automatic joint position recognition, Station equipped with a vision system enabling process monitoring on a separate monitor with the option of connecting a plant recorder, Welding parameter recording and reading system, Manifold with a solenoid valve for shielding gas in the rotary table, Self-centering chuck in the 500-5000 range for the rotary table, Self-centering chuck for a vertical rotary table up to Ø600, S/No: 163 (2015)

Source: Hypertherm HyPrecision 50, Maximum cutting thickness: 200 mm, Power: 6 kW, Weight: 3500 kg, Pressure: 8 bar, Table dimensions: 3000 x 3000 mm, Cutting head drive: AC servo drives with digital encoders, X and Y axes drive: AC servo, backlash-free helical drive, Maximum travel speed: X, Y, Z axes: 54 m/min, Permissible table load: 15 kN/m², Multi-chamber 3D tank with very high rigidity, Positioning resolution: 0.001 mm, Abrasive size: 80-200 mesh, Pneumatic abrasive delivery system, Automatic head height adjustment, STREAMCUT 3030 5D features, table made of galvanized sheet metal strips, Adjustable grate, Stainless steel finishes, All drives protected against corrosion Water, Air cushion, Abrasive volume adjustment, Abrasive tank with hopper system, Linear roller bearings with preload, Low-pressure piercing, Rigid three-dimensional tank design and self-supporting structure, Basic parameters of the HYPRECISION 50 jet pump: Maximum flow: 1.0 gallons per minute (3.79 liters per minute), Maximum orifice: 0.014” (0.356 mm), Continuous output pressure adjustable to 60,000 psi (4137 bar), Single intensifier configuration, Dual pressure configuration: manual, Air relief valve, Motor power: 50 HP (37.3 kW), Voltage: 400 V (50 Hz), 208-203/460 V (60 Hz), Full load: 73 A (50 Hz), 135-122/61 A (60 Hz), Overall width 34” (864 mm), Overall length 70” (1778 mm), Overall height 46” (1168 mm), Approximate operating weight 2900 lbs (1315 kg), HYPRECISION 50 jet pump features: PLC control station, Touch panel interface, Electric motor on/off control, Amplifier on/off control, Monitoring system, System warning and shutdown, Pierce and cut pressure control, Star-delta motor starter, Hydraulics and electrical, UL approved electrical control panel, Totally enclosed, forced air cooled (TEFC) electric motor, Pressure compensated hydraulic pump, Kidney loop keeps oil cool when pump is in standby mode, Oversized heat exchanger, Design features, Precision welded tubular steel frame for maximum Durability and rigidity, Adjustable leveling feet, Control station, Additional features, Booster pump for water intake and water filtration down to 0.45 microns, Large volume damper minimizes pressure fluctuations, Safety valve releases pressure in the system in the event of a shutdown

Drilling diamater: 100 mm, Arm length: 3500 mm,